Detroit DDEC 5 Troubleshooting Manual PDF

$50.00 USD

SKU: PTM634 Categories: ,

Covers: Detroit Diesel Series 60 DDEC V electronic control system

  • Please confirm ECM version before purchasing

The Detroit DDEC V troubleshooting manual provides information for mechanical and electronic troubleshooting of the Series 60 engine and control system.  You will also find detailed diagnostic procedures and code troubleshooting included to assist you with fault finding. This manual is delivered as a high-resolution, bookmarked, searchable, and printable PDF file to your computer, tablet, or smartphone.

Includes:

  • Detroit Series 60 DDEC V Troubleshooting Manual (EPA04) PDF — DDC-SVC-MAN-0012

Digital download only.

Contents:

Introduction

  • Overview
  • Scope and Use of This Guide
  • Safety Precautions

Troubleshooting Symptoms

  • Low Oil Pressure
  • Misfiring Cylinder
  • Starting Difficulty (Engine Rotates)
  • No Start (Engine Will Not Rotate)
  • Excessive Oil Consumption
  • Excessive Crankcase Pressure
  • Excessive Exhaust Smoke (Black or Gray)
  • Excessive Blue Smoke
  • Excessive White Smoke
  • Running Rough or Stalling
  • Low Power Concern
  • High Engine Coolant Temperature
  • Low Coolant Temperature
  • Poor Fuel Economy
  • Air Compressor Troubleshooting

DDEC System

  • DDEC 5 System “How it Works”
  • DDEC 5 Sensors and Wires
  • Engine Harness
  • Vehicle Interface Harness
  • Engine Harness Schematic
  • Vehicle Interface Harness Wiring Schematic
  • DDEC Pro-Link/DDR Operation

Diagnostic Codes

  • Basic Knowledge Required / Testing / Service Tools
  • Intermittent Faults
  • Flash Code 11 – VSG Voltage Low
  • Flash Code 12 – VSG High
  • Flash Code 13 – CLS/ECL Sensor Voltage Low/EGR Valve High
  • Flash Code 14 – Coolant or Oil Temp Sensor High
  • Flash Code 15 – Coolant or Oil Temp Sensor Low
  • Flash Code 16 – CLS/ECL Sensor Voltage High
  • Flash Code 21 – TPS/AP Sensor High
  • Flash Code 22 – TPS/AP Sensor Low
  • Flash Code 23 – Supply Fuel Temp Sensor High
  • Flash Code 24 – Supply Fuel Temp Sensor Low
  • Flash Code 26 – Auxiliary Shutdown Active
  • Flash Code 27 – Intake Air Temp Sensor High
  • Flash Code 28 – Intake Air Temp Sensor Low
  • Flash Code 29 – TCI / TCO Temperature Low
  • Flash Code 31 – Engine Brake Fault or Auxiliary Output #12–17
  • Flash Code 32 – CEL/AWL / SEL/RSL Fault
  • Flash Code 33 – TBS/IMP Sensor High
  • Flash Code 34 – TBS/IMP Sensor Low
  • Flash Code 35 – OPS/EOP Sensor High
  • Flash Code 36 – OPS/EOP Sensor Low
  • Flash Code 37 – FRS/Fuel Restriction Sensor Voltage High
  • Flash Code 38 – FRS/Fuel Restriction Sensor Voltage Low
  • Flash Code 39 – EGR Valve / VNT Vane Fault
  • Flash Code 41 – Missing TRS/CKP Pulses or Extra SRS/CMP Pulses
  • Flash Code 42 – Missing SRS/CMP Pulses or Extra TRS/CKP Pulses
  • Flash Code 43 – Coolant Level Low
  • Flash Code 44 – Coolant or Oil Temp High
  • Flash Code 45 – Engine Oil Pressure Low
  • Flash Code 46 – Battery Voltage Low
  • Flash Code 47 – Air / Fuel Pressure High
  • Flash Code 48 – Air / Fuel / EGR Pressure Low or EGR / TCI / TCO Temperature Low
  • Flash Code 49 – TCO or TCI Temperature High
  • Flash Code 51 – TCO or TCI Temperature Circuit Failed High
  • Flash Code 52 – ECM/ECU Fault
  • Flash Code 53 – ECM/ECU Memory Fault
  • Flash Code 54 – VSS Fault
  • Flash Code 55 – J1939 Data Link Fault
  • Flash Code 56 – J1587 Data Link Fault
  • Flash Code 58 — Cruise Control Input Fault
  • Flash Code 61 – Injector Response Long
  • Flash Code 62 – Auxiliary Output #1, #2, #5–11 Fault
  • Flash Code 63 – PWM Fault
  • Flash Code 64, Turbo Speed
  • Flash Code 65 – Air Filter Restriction Input Voltage High or Low
  • Flash Code 68 – Idle Validation Fault
  • Flash Code 71 – Injector Response Short
  • Flash Code 72 – Vehicle Overspeed
  • Flash Code 73 — Air Filter Restriction High
  • Flash Code 74 — OI Safety Loop
  • Flash Code 75 – Battery Volt High
  • Flash Code 77 – Exhaust Back Pressure Fault and Several Information Codes
  • Flash Code 81 – Oil Level or Exhaust Temp Circuit Failed High
  • Flash Code 82 – Oil Level or Exhaust Temp Circuit Failed Low
  • Flash Code 83 – EGR Temp or EGR Delta-Pressure
  • Flash Code 86 – PSG Sensor High
  • Flash Code 87 – PSG Sensor Low
  • Flash Code 89 – AECL Sensor Fault or Fuel Inlet Restriction High

File details:

  • Pages: 614
  • Format: PDF
  • File size: 21mb
  • Language: English
  • Features: Bookmarked, searchable, printable
  • Compatible with: PC/Mac/Tablet/Smartphone

 

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