Covers: Detroit Diesel DD15 Gen 5 Heavy Duty Engine
- GEN 5 (GHG 2021+) only
- Please confirm emissions year before purchasing
The Detroit DD15 Gen 5 workshop manual provides mechanical service and overhaul information for the engine. In this manual you will find detailed specifications, torques, step-by-step removal/disassembly/inspection/assembly/installation instructions, illustrations and much more. Does not include troubleshooting or wiring diagrams. This workshop manual is delivered as a bookmarked, searchable and printable PDF file.
Includes:
- Detroit DD15 Gen 5 engine workshop manual — DDC-SVC-MAN-0215, updated 2023
Digital download only.
Contents:
General Information
- Engine External Views
- Engine Model and Serial Number
- Engine Steam Clean
- Engine Storage
- General Cleaning and Gasket Preparation Guidelines
- Restoring an Engine to Service After Extended Storage
- Safety Precautions
ATS System
- Aftertreatment General Procedures
- Aftertreatment System (ATS) Assembly
- Diesel Particulate Filter (DPF)
- Diesel Oxidation Catalyst (DOC)
- Diesel Exhaust Fluid (DEF) Dosing Unit
- Diesel Exhaust Fluid (DEF) Pump
- Diesel Exhaust Fluid (DEF) Pump Filter
- Diesel Exhaust Fluid (DEF) Service Kit
- Hydrocarbon (HC) Fuel Doser Block
- Hydrocarbon (HC) Fuel Doser Block Supply Line
- Hydrocarbon (HC) Fuel Doser Injector Valve Assembly
- Hydrocarbon (HC) Fuel Doser Injector Valve
- Hydrocarbon (HC) Doser Coolant Supply Line
- Hydrocarbon (HC) Doser Coolant Return Line
- Hydrocarbon (HC) Fuel Doser Supply Line
ATS Electrical
- Aftertreatment Electrical General Procedures
- Aftertreatment Control Module (ACM)
- Aftertreatment System (ATS) Wiring Harness
- Aftertreatment System (ATS) Delta Pressure Sensor
- Aftertreatment System (ATS) Delta Pressure Sensor Tubes
- Diesel Oxidation Catalyst (DOC) Inlet Temperature Sensor
- Diesel Oxidation Catalyst (DOC) Outlet Temperature Sensor
- Diesel Particulate Filter (DPF) Outlet Temperature Sensor
- Fuel Compensation Pressure Sensor
- Selective Catalytic Reduction (SCR) Inlet NOx Sensor
- Selective Catalytic Reduction (SCR) Outlet NOx Sensor
- Selective Catalytic Reduction (SCR) Outlet Temperature Sensor
- Soot Sensor
Air Compressor
- Air Compressor
- Air Compressor Coolant Supply/Return Lines
- Unloader Valve
Air Intake and Turbocharger
- Air Intake Manifold
- Cold Boost Pipe (Charge Air Pipe)
- Intake Mixer Assembly
- Intake Adaptor
- Turbocharger
- Turbocharger Oil Lines
Belt Drive
- Accessory Mounting Bracket
- Belt Drive Tensioner System
- Idler Pulley and Idler Pulley Bracket
- Non-Bracketed Idler Pulley
- Poly-V-Belts
Cooling System
- Cooling System General Procedures
- Coolant Requirements
- Coolant Inlet Elbow
- Coolant Thermostat
- Fixed Speed Engine Water Pump and Pulley
- Variable Speed Engine Water Pump
Engine Mechanical
- Engine Mechanical General Procedures
- Engine Replacement Procedures
- Camshafts
- Camshaft Housing
- Crankshaft and Bearings
- Crankshaft Oil Seals
- Cylinder Block
- Cylinder Head and Valves
- Cylinder Liner
- Engine Brake
- Flywheel Assembly
- Front Engine Cover
- Gear Train
- Pilot Bearing
- Piston and Connecting Rod Assembly
- Rocker Arms
- Rocker Cover
- Vibration Damper
Engine Electrical (R&I Procedures Only)
- Engine Sensor Locations
- Engine Wiring Harness
- Fuel Injector Wiring Harness
- Motor Control Module (MCM)
- Camshaft Position Sensor
- Crankcase Breather Speed Sensor
- Crankshaft Position Sensor
- Delta Pressure Sensor
- Engine Coolant Temperature Sensors
- Oil Pressure Sensor
- Oil Temperature Sensor
- Exhaust Manifold Pressure Sensor
- Fuel Rail Pressure Sensor
- Intake Manifold Air Temperature Sensor
- Intake Pressure/Temperature Sensor
- Low Pressure Fuel Sensor
- Supply Fuel Temperature Sensor
- Turbocharger Compressor Inlet Temperature Sensor
- Turbocharger Speed Sensor
- Water-in-Fuel Sensor
- Water Pump Speed Sensor
Engine Mounts
- Front Engine Lifting Bracket
- Front Engine Mount/Radiator Support
- Rear Engine Lifting Brackets
Exhaust and EGR
- Accessory Coolant Supply Housing
- Coolant Collector Housing
- Coolant Distributor Housing
- Exhaust Flanged Manifold
- EGR Cooler
- EGR Cooler Outlet Diffusor
- EGR Actuator and Coolant Lines
- EGR Pull Rod
- EGR Hot Pipe
- EGR Valve Actuator and Coolant Lines
- EGR Venturi
- Exhaust Manifold
- Exhaust Manifold Pressure Bracket and Tubes
- Exhaust System Heat Shields
- Mixer Pipe
Fuel System
- Fuel System General Procedures
- Fuel Prefilter
- Fuel Final Filter
- Fuel Filter Module
- Fuel Filter Hand Primer
- Fuel Injectors
- Fuel Injector Cup
- Fuel Rail
- High Pressure Fuel Injector Lines
- High Pressure Fuel Pump
- High Pressure Fuel Pump Drive Gear
- High Pressure Fuel Rail Supply Lines
- Low Pressure Fuel Pump
- Low Pressure Fuel Pump Lines
- Needle, Amplifier, and Pressure Limiting Valve Return Lines
- Needle Return Pressure Control Valve
- Pressure Limiting Valve and Return Line
- Pressure Relief Valve
- Quantity Control Valve
- Two-Stage Valve
- Water Drain Bowl
- Chassis Fuel Line Bracket
Lubrication System
- Lubrication System General Procedures
- Crankcase Breather Assembly
- Crankcase Breather Inlet Pipe Fitting
- Oil Coolant Module
- Oil Cooler
- Oil Dipstick and Tube
- Oil Filler Neck
- Oil Pan
- Oil Pressure Control Valve
- Oil Pump, Oil Suction Manifold and Oil Lines
- Oil Sample Valve
- Oil Thermostat and Cover
File details:
- Pages: 1,278
- Format: PDF
- File size: 89mb
- Language: English
- Features: Searchable, bookmarks, printable
- Compatible with: PC/Mac/Tablet/Smartphone
